Apparel BOM software

Every component. Every colour. Every cost.

Sync BOM software builds a costed apparel bill of materials as the style develops – fabric, thread, trim, label, packaging, consumption, wastage, supplier and price. Because it lives inside the Sync PLM and ERP, an approved BOM becomes a supplier PO without a handover.

1
Costed BOM per style, live
as the style develops
Costed BOM STY 4471 LIVE
Coastal Twill Overshirt
WASHED BLACK  ·  BOM REV 3  ·  14 LINES
Approved Nantong Mills Trimco
Materials + CMT
$18.40
Target FOB
$18.40
Margin
62%
CT-2210 Cotton twill1.85 M / $7.96
BT-05 Corozo button9 PC / $1.08
TH-40 Core thread180 M / $0.34
LB-02 Main label set1 SET / $0.42
Drives supplier PO APPROVED · PO PENDING
The BOM problem

A bill of materials is not a spreadsheet. It is a live cost model.

Most apparel BOMs live in a spreadsheet that’s built once, priced twice, and stops matching reality the moment a fabric is swapped, a trim is discontinued, or a supplier requotes. By the time sourcing raises the PO, the costing sheet is stale. By the time finance sees landed cost, the margin the range plan was built on is gone.

A BOM system fixes this by making the bill itself a live record. Components, consumption, suppliers and prices are held once and referenced everywhere. Change a fabric price and every style using it reflects the new cost, live. Approve the BOM and it drives the supplier PO directly – no re-keying, no reconciliation.

Module 02 · Bill of materials & costing

The costed BOM builds itself as the style develops.

Every component on the garment – fabric, thread, interlining, zips, buttons, labels, hangtags, polybag, carton – with consumption, placement, supplier and cost. Approved BOM drives raw material requirements and supplier POs directly in the ERP.

1Costed BOM per style, live as the style develops
0Integrations between BOM, PLM and ERP – it’s one system
300+Apparel & footwear brands building their BOMs in Sync
How Sync BOM works

Components, consumption, cost, margin – on one record.

The BOM sits on the style, not in a spreadsheet folder. Every team – design, sourcing, production, finance – reads and writes to the same live bill.

Consumption & wastagePer-component yield

Set consumption, wastage and yield per component – not just per garment. Costing reflects the reality of the cut.

Variant costingBy colourway or trim

Colourways or trim swaps that differ in cost don’t require a duplicated BOM. One bill, per-variant cost.

Vendor quotesCompare side by side

Multiple supplier quotes on the same component – with lead time and MOQ – compared before you commit.

Live marginAgainst target FOB

Projected margin recalculates as the BOM changes. Sourcing and merchandising see cost movement as it happens.

Shared fabric & trim library

Change a component once. Every style using it reflects it.

Fabrics, trims, labels, packaging, colours and measurement sets live in shared libraries – with supplier, composition, width, price, lead time and certification data attached. Reused across every style that uses them.

  • One record per component, reused across every style that uses it
  • Update a price, supplier or spec once – connected styles reflect it
  • See which styles and seasons a component is committed to before changing it
  • Colour standards and lab dip approvals held per component
  • Certifications and compliance documents attached at component level
Fabric & trim library 248 COMPONENTS SHARED
CT-2210 Cotton twill 240gsm14 STYLES
CT-2210 Dune · lab dip OK4 STYLES
CT-2210 Deep Sea · pending3 STYLES
CT-2210 Brick · lab dip OK3 STYLES
BT-05 Corozo 18L28 STYLES
LB-02 Woven label set62 STYLES
CT-2210 used on 14 STYLES · 3 SEASONS
Why it matters

Standalone BOM, or a BOM that is your PLM and ERP

Most brands end up owning three costs: a BOM tool, a PLM they later add, and an ERP that never quite reconciles with either. The difference isn’t features – it’s whether there’s a seam between them.

Standalone BOM software

  • A BOM that has to be exported into PLM to become a style
  • A style that has to be re-exported into ERP to be purchased
  • Two integrations to build, pay for and maintain through every upgrade
  • Development costing that never quite matches landed cost in finance
  • Three vendors, three roadmaps, three support queues

Sync – BOM inside PLM inside ERP

  • One record from concept to invoice
  • Approved BOM drives supplier POs directly – no export
  • Update a fabric price once, every style using it reflects it
  • Development costing and actual landed cost sit on the same BOM
  • One vendor, one roadmap, one team that knows apparel
Step 01BOM built

Components, consumption, suppliers and cost held on the style record.

Step 02Approved

Vendor quotes compared, margin locked, revision signed off.

Step 03Drives purchasing

Consumption becomes raw material requirements and supplier POs.

Step 04Reconciles

Goods receipt and landed cost report against the same BOM.

From the brands on Sync

Built with apparel people, for apparel people.

Some of the best apparel and footwear brands in the world run Sync. They’ve shaped every part of it.

We selected Sync based on their highly efficient, finely tuned system that is apparel industry specific. Sync has provided the platform we required to grow our brands in the global arena.

Paul Naude · President & CEO, Vissla

We are in a 1000% better place now than we were with the old system. Sync has given us access to more data visibility and reporting than ever before.

Brandon Roberts · Systems & Operations Lead, Bad Birdie

Sync revolutionized our operations. Transitioning from a manual system was a game-changer… the team at Sync values our brand and treats us like a true partner, not just a paying customer.

Kelly Fulton · Production & Operations Manager, Bond-Eye
Bond-Eye Vissla Bad Birdie Sportiqe Kingsley Heath Seager Xcel O’Neill Hedley & Bennett
FAQ

Apparel BOM software, answered.

What is apparel BOM software?

Apparel BOM (bill of materials) software manages every component that goes into a garment – fabric, thread, interlining, zips, buttons, labels, hangtags, polybag, carton – with consumption, wastage, supplier and price data attached. A good apparel BOM system builds the costed bill as the style develops, so target margin can be checked before bulk is committed and vendor quotes can be compared side by side.

What is the difference between BOM software and PLM software?

A BOM is one component of a full PLM. PLM covers the whole style record – design, colourways, size range, specifications, tech pack, critical path, quality audit – with the bill of materials as one module. Standalone BOM tools do materials and cost well but usually leave you managing style specs, tech packs and grading elsewhere. In Sync, the BOM sits inside PLM, which sits inside the ERP – one style record, one costing, one supplier PO.

Does the BOM connect to purchasing and finance?

Yes. Because BOM, PLM and ERP share one data model in Sync, the approved bill of materials drives raw material requirements and supplier purchase orders directly. Goods receipt, landed cost and margin reconciliation report against the same BOM the style was developed on – no re-keying, no separate cost model.

Can I do variant costing where colourways or trims differ?

Yes. Variant costing on the same BOM covers colourway-specific components (colour-specific fabric, trim, thread) without needing a duplicated bill. The costed BOM shows per-colourway cost and margin against the target price.

Can I compare vendor quotes before committing to bulk?

Yes. Quotes from multiple suppliers can be captured against the same component and compared side by side, with lead time and MOQ shown alongside price. The approved quote becomes the supplier the PO is raised against.

How does the BOM handle changes to a fabric or trim price?

Components live in the shared fabric and trim library. Update a price, supplier or specification once and every style using it reflects it. Because margin is calculated live from the BOM, sourcing and merchandising see cost movement as it happens – not at month-end.

Do I need a separate BOM tool if I already have an apparel ERP?

Not if the ERP includes PLM and BOM natively. The usual reason brands buy standalone BOM software is that their ERP has no concept of consumption, variant costing, or a costed bill that develops with the style. Sync includes those in the platform, which removes the integration, the duplicated component library and the reconciliation work between two systems.

Can Sync BOM replace my existing PLM?

Yes. When brands adopt Sync from a legacy stack, the BOM, PLM and ERP move together – and the standalone PLM and separate BOM tool typically get retired. The migration path, component library import and timeline are covered on a demo call.

See it on your data

See your BOM run in Sync.

No generic slides. Bring a real style and we’ll show its BOM, costing and supplier POs running in Sync in 30 minutes.